PLASTIC CORRUGATED EXTRUSION PIPE LINE PLANT
A PIPE FROM VFTI PLANT
Volcano manufacturer Corrugated pipe plant with optimum engineered design, accurately machine parts, close modular, compactness, aesthetic base & latest ergonomics. Ease to change mould blocks of different pipe sizes gives the plant operational simplicity.
Low routine maintenance cost, Less power consumption, Quick after-sales services gives finishing touch to a top-of-the-line finished product from our Pipe Corrugation plant
PLANT RANGE
| Size of Pipe | From 10 mm to 50mm Diameter |
| Drive For Corrugator | 3HP.3 Phase 415±5 voltage Gear Motor [standard make] |
| VVariable Speed Drive | 0.5 m/min to 15m/min speed variable depend on size & output of extruder with emergency stop arrangement. |
| Lubrication System | Centralized lubrication system used to give specific pulse at specific place to easily slide with low friction. |
| Cooling System | Inbuilt cooling channel with brass fitting of inlet & outlet connection for chilled water. |
| Over All Dimension | 3000mm x 600 mm x 1850mm (L x W x H) |
| Air Chiller | Used as additional air cooling for better finish & output |
Pipe manufactured using Volcano Single Wall Plastic Corrugator plant offers following distinctive privileges:
| Raw Material Economy | Weight of rigid pipe & corrugated pipe in hand is elf-explanatory |
| Ease of Handling & Packing | Lighter weight of pipes makes handling, packing & transportation, easy & cheap. |
| Strength | Pipes are Impact resistive according to corrugation profile design. |
| Flexibility | Compared to rigid pipes, corrugated pipes are easy to install. |
| Space Saving | This pipes require less storage area, because of their flexibility & rolled in coil form. |
| Rodent Proof | For Civil Engineering purpose, their rat/rodent resistant feature works wonders. |
| Insulation | These pipes are extensively used in electrical installations because of their insulation property. |
Control Panel
Volcano is supplying state of the art Control Panel along with machine to govern & synchronize key process parameters of process sequence of in-line plant sectors, to produce qualitative corrugated pipes.
Control Panel comprises of automation products like AC Drives, Temperature Controllers, Length Counter & Lubrication Controller along with different Indicators, Meters & Control Switches
Control Panel provide the operations between major sections of Plant & provide smooth control for Extruder, Corrugator, Pipe Puller & Cutter & Coiler.
PIPE PULLER
Volcano offers synchronized Panel on-line pipe traction unit. Geared motor pulls pipe & prevents it from residual deformation & burrs.
This unit consists of specially designed endless tooth rubber belt. Adjustable gap device is equipped to adjust the gap between two rollers with variable line speed. Adjustable wheel tension unit facilitates its use for different pipe sizes. It is equipped with on line longitudinal cutting device for wire harnesses
PIPE CUTTER
Sharp edged, rapid action pipe cutter cuts on line pipe of desired coil length. It is equipped with FRL unit, pneumatic cylinder working on signal from panel electronics.
This smoothens cutting edge & eliminates manpower requirement
COILER MOTORIZED
Volcano has developed adjustable gear motor operated two-spool winder, which winds pipe online.
It winds pipe in coil form on spool as per output available, its extraction is made simply easy by umbrella design Coil size can be of ID-010″, OD-036″, Width-9″ or as per customer requirements.
Important Salient Features of Corrugated Extrusion Pipe Line Plant
Volcano Flexi Tech Industries offers Corrugated Extrusion Pipe Line Plants designed for manufacturing single-wall corrugated plastic pipes used in electrical installations, cable protection, appliance drainage, automotive applications and other industrial requirements. The production line combines extrusion, corrugation, cooling and downstream handling equipment to support efficient, continuous manufacturing.
- Versatile Pipe Production: Standard configurations include pipe sizes from 10 mm to 50 mm diameter, with customised plant options available for other suitable size requirements.
- Precision Corrugation Technology: Interchangeable mould blocks enable the formation of different corrugation profiles and pipe dimensions within the selected machine’s capabilities.
- Variable-Speed Operation: Adjustable drive controls help coordinate corrugator speed with extrusion output and pipe size.
- Integrated Cooling System: Built-in chilled-water channels and additional air cooling help control pipe temperature, maintain profile definition and support finished-product quality.
- Synchronized Control Panel: AC drives, temperature controllers, length counters and lubrication controls help operators manage important production parameters.
- Efficient Pipe Pulling and Cutting: The pulling unit supports steady pipe movement, while the cutting system helps produce the required lengths during continuous operation.
- Coiling Options: Manual or motorised coiling arrangements can support convenient winding, handling, storage and transportation of suitable flexible pipes.
- Maintenance-Oriented Design: Centralised lubrication and a compact machine arrangement support routine maintenance and practical plant operation.
Why Choose Volcano Flexi Tech Industries?
Selecting a corrugated pipe extrusion line involves more than choosing a machine. Manufacturers need suitable tooling, coordinated equipment, dependable operation and a configuration that matches their product requirements. Volcano Flexi Tech Industries provides application-focused machinery solutions to address these priorities.
- Complete Line Solutions: Integrated extrusion and downstream equipment help streamline the pipe manufacturing process.
- Customised Machine Configurations: Plant arrangements and tooling can be discussed according to pipe sizes, production targets and application requirements.
- Consistent Product Formation: Coordinated extrusion, corrugation and cooling processes help maintain uniform pipe profiles.
- Operational Efficiency: Variable-speed controls and synchronised machine sections support controlled production and efficient equipment utilisation.
- Multiple Application Opportunities: Suitable pipe configurations can serve electrical conduits, cable protection, appliance drainage and selected industrial uses.
- Manufacturer and Exporter Expertise: Ahmedabad-based corrugator pipe plant and extrusion machinery manufacturing capabilities and international supply experience support customers seeking plastic pipe production machinery in India and across the globe.
Partner with Volcano Flexi Tech Industries for single-wall corrugated pipe extrusion machinery designed around your manufacturing objectives. Contact the team to discuss pipe dimensions, materials, desired output and suitable line configurations for your business.
Frequently Asked Questions
What do I need to start making washing machine drain hoses on a washing machine drain pipe making machine?
You need:
- An SWC 10-50 line, which covers drain-hose diameters
- A mould set made to your hose profile
- PP or PE compound
- A cutter or coiler, depending on whether you sell cut lengths or coils
The hose end cuffs are usually injection-moulded separately and fitted afterwards.
Can a wash basin pipe making machine produce flexible waste pipes?
Yes. Flexible basin and sink waste pipes are single wall corrugated pipe cut to length. The SWC line makes the corrugated body, and the threaded connectors are fitted afterwards. The profile is chosen so the pipe bends easily under the basin but still holds its shape.
How is a vacuum cleaners pipe machine set up for both bending and crush resistance?
A vacuum hose must bend tightly without collapsing under suction. Both properties come from the pitch and depth of the corrugations, along with wall thickness and material. We design the mould set around your hose specification.
Can a medical device pipe machine make breathing tubes?
The SWC line can produce corrugated tubing in the small diameters used for breathing circuits and similar medical uses. For medical supply, you would also need medical-grade resin and cleanroom and regulatory compliance. Those sit outside the machine itself.
Which material should an automobile pipe making machine run for wiring harness conduit?
PP is common for cabin and body harnesses. Under the bonnet, where heat and oil are present, polyamide (PA6) is preferred. Both run on our SWC lines, and PA has a dedicated model.
Which nylon corrugated pipe machine model do you offer?
Our SWC 12-65 (Polyamide / Nylon-6) model makes 12–65 mm pipe in the NW 12, 17, 23, 29, 36 and 48 harness sizes. It has a 5 HP corrugator drive and a 3051 or 6102 mm chain. Polyamide absorbs moisture, so dry the granules before extrusion.
Is this line suitable as a flexible conduit pipe manufacturing machine for building wiring?
Yes. Corrugated conduit is used for concealed wiring in walls and slabs. Many markets expect flame-retardant (FR) grades for building use, so choose an FR compound that meets your local standard. The SWC 10-50 covers the common 16, 20, 25 and 32 mm conduit sizes.
Do you have a small corrugated pipe machine for very thin pipes?
Yes, the SWC 5-15. It makes 5, 7, 10 and 14 mm pipe with a 1.5 HP drive and a 2000 mm chain. It is used for telephone, data and fine-wire sleeves. Its low power draw and compact size suit a first line or a dedicated small-size line.
Do you offer a high-speed corrugated pipe production line?
Yes, the HS-16-40. It makes 16, 20, 25, 32 and 40 mm pipe with a 5 HP drive and a 6000 mm chain. It is built for high-volume production of the best-selling conduit sizes.
Can an SWC pipe plant make sheathing ducts for bridges?
Yes, with our SWS 50-160 sheathing model. It makes 50–160 mm pipe (63/51 to 175/146 OD/ID) with a 7.5 HP drive. These ducts hold the prestressing cables in post-tensioned concrete bridges for rail and road projects.
Can single wall corrugators produce fixed cut lengths instead of coils?
Yes. We also offer modular corrugators with 2000, 2500 or 3000 mm chain lengths. The chain is matched to your pipe piece length, which reduces waste.
Can an HDPE SWC pipe machine make stiffer single wall pipe?
Yes. HDPE gives a firmer, more crush-resistant pipe than LDPE. That suits conduit cast into concrete, outdoor runs and larger drainage pipe. The same line runs both materials with changed temperature settings.
Do you supply PVC flexible corrugated pipe machines?
Flexible PVC conduit and hose are made from plasticised PVC compound. PVC is heat-sensitive, so the screw, die and temperature control must be set up for it. Send your compound and sizes and we will confirm the configuration.
Why does the pipe winder machine have two spools?
While one spool winds, the finished coil is removed from the other. That way production does not stop for a coil change.
Can the same line work as a dish washer pipe machine?
Yes. Dishwasher drain hoses carry hot water and detergent, so PP is usually preferred for its heat and chemical resistance. They are made on the same SWC 10-50 line, using a mould set for the dishwasher hose profile.
